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Air Oil Separator

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Air Oil Separator Specification

Flow Rate
Up to 1200 m3/h

Pressure
Up to 16 bar (232 psi)

Filter Type
Air Oil Separator

Efficiency (%)
99.9

Connecting Type
Standard flange

Media Type
Synthetic glass fiber

Capacity
Optimized for compressor capacity

Cleaning Method
Replacement

Temperature Range
-20C to 120C

Filtration Grade
Fine filtration (99.9%)

Condition
New

Material
Glass Fiber, Metal End Caps

Mesh
Microfiber, multi-layered construction

Diameter
Standard: 120 mm (custom sizes available)

Construction
Cylindrical, pleated design

Medium Filter
Compressed air-oil mist

Weight
1.8 kg

Shape
Cylindrical

Feature
High efficiency, Low pressure drop, Long service life

Initial Differential Pressure
0.1 - 0.25 bar

OEM Compatible
Available

Micron Rating
0.1 - 0.3 micron

End Cap Material
Galvanized Steel

Sealing
Heat-resistant NBR rubber gasket

Recommended Service Life
4000 - 6000 operating hours

Application
Rotary screw and vane compressors

About Air Oil Separator

We are involved in Manufacturing, Supplying and trading Air Oil Separator that is designed with advanced technology for better performance. This range of separator is widely suitable for contemporary machines and advanced tools in all industrial processes. Our high quality separators range is rigorously tested by our quality controllers against diverse parameters in order to deliver a defect-free range at clients' end. The Air Oil Separator range is well known for increased compliance with international standards of quality.

Salient Features

High dust holding capacity
Corrosion resistance
Optimum filtration efficiency
Durable in nature

Specifications:

Media:	Borosilicate Micro-fiber
Maximum Pressure:	20 Bar
Working Temperature:	From -20^oC up to +120^oC
Flow Rate:	At working pressure of 7Bar
	Spin-on Filters from 0.6 to 5.5m3/min Other Filters from 0.4 to 39m3/min

Air Oil Separator are available in following variety:

Wrap Type Air/Oil Separators

The wrap style oil separator was the original design to remove oil aerosols from compressed air streams. These are glass fiber elements with a consistent pore size.

Pleated Air/Oil Separators

The pleats are added to the air-oil separators media during manufacturing. Pleated filter media increases the air-oil separators life. Pleated oil separators can handle on average two times the air flow of a wrap air-oil separator.

Deep Filter Air Oil Separators

Deep filter air/oil separators have several grades of glass fiber filter media wrapped on them. The benefit of a deep filter separator is increased air flow capacity similar to a pleated separator, while maintaining a low initial pressure drop and residual oil content. These separators can handle more oil aerosol than a wrap or pleated separator.

Spin-on Air-Oil Separators

Typically a spin-on air-oil separator is a deep style air-oil separator placed inside a spin-on filter can. Spin-on Air-Oil Separators are extremely easy to change-out but are limited in application because of air flow capacity restrictions.

Other Information

Pay Mode Terms: T/T (Bank Transfer)

High-Efficiency Filtration Technology

Utilizing a multi-layered, microfiber glass fiber medium, the separator removes oil particles as fine as 0.1-0.3 microns, achieving a superior 99.9% filtration rate. Its cylindrical pleated construction maximizes surface area, ensuring effective and sustained operation under varied conditions, all while maintaining low pressure drop.

Reliable Performance and Extended Life

This air oil separator features corrosion-resistant galvanized steel end caps and heat-resistant NBR gaskets to guarantee reliable sealing from -20C to 120C. With an initial differential pressure range of 0.1-0.25 bar and optimized capacity for compressor systems, it delivers up to 6000 hours of maintenance-free operation.

Versatile Use and OEM Compatibility

Designed for use in rotary screw and vane compressors, this separator suits a diverse array of industrial applications. OEM compatibility and multiple sizing options make it an ideal choice for distributors, manufacturers, importers, and more, accommodating both standard and customized system requirements.

FAQ's of Air Oil Separator:

Q: How does the air oil separator improve compressor efficiency?

A: The separator captures oil mist from compressed air with a fine filtration efficiency of 99.9%, reducing oil carryover and preserving compressor components. This helps maintain cleaner air output, lowers maintenance frequency, and prolongs the lifespan of both the filter and compressor.

Q: What is the recommended process for replacing this air oil separator?

A: Replacement is simple: depressurize the compressor, unbolt the standard flange, remove the old separator, and install the new one. The design supports straightforward installation, requiring only periodic replacement every 4000-6000 operating hours depending on usage conditions.

Q: When should I change the air oil separator for optimal performance?

A: It is best to change the separator every 4000-6000 operating hours or if you notice increased pressure drop or reduced air quality. Routine replacement according to these intervals ensures effective air-oil separation and helps maintain compressor reliability.

Q: Where can I use this air oil separator?

A: This unit is ideal for rotary screw and vane compressors, making it suitable for a variety of industrial applications in manufacturing, processing plants, and other sectors that require high-quality compressed air.

Q: What are the benefits of the heat-resistant NBR rubber gasket?

A: The NBR rubber gasket provides excellent sealing at both low and high temperatures (-20C to 120C), preventing leaks and maintaining efficient system pressure. Its durability contributes to the separator's long service life and reliability.

Q: How does the multi-layered microfiber construction enhance filtration?

A: The pleated, multi-layered microfiber glass media increases the separator's surface area, capturing ultra-fine oil particles and supporting a high filtration grade. This construction ensures constant performance and prolongs operational intervals between replacements.

Q: Is this air oil separator compatible with OEM compressor models?

A: Yes, the separator is OEM compatible and available in standard (120 mm diameter) as well as custom sizes, making it suitable for a wide range of compressor brands used by distributors, manufacturers, and wholesalers in India.

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